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The Fusion Series |
Through the use of high-performance servos and the latest feedback
technology from GE Fanuc, Komo has designed a NEW CNC machine with you
in mind. The Fusion Machining Center gives you all the high quality
components that you would expect from Komo Machine while also giving you
the versatility to decide what you want on your CNC machining center.
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Know
the best way to choose a CNC machining center? Run your finger along the edge of a
finished part, glide it around a corner. If it feels like it needs
sanding, it wasn’t machined on a Komo. The Fusion reliably produces the finest, chip-free finishes you've
ever seen. These are tough, precise machines ready for years
of high-output, profitable performance. Experts say this is obvious: either improve
your part production technology now or your shop will be obsolete
in just a few short years. In order to survive and thrive
in the future you must address critical issues such as
productivity, margins, cost containment, labor shortages and
lot one delivery pressures today.
You don't have the
time to research and become an expert on CNC technology and its
implementation. You can rely on Komo for that! You need a
faster, more integrated,
more automated process solution to be profitable
you
need a CNC machining center from Komo Machine.
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Jump-Start Your Productivity |
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Komo’s Fusion Series of CNC machining centers is engineered to fulfill your
needs in a work cell production style. Small shop or
large, the Fusion Series is a versatile, heavy-duty work cell that
produces consistently superior parts and delivers better part finishes
at higher cutting speeds - up to 3150ipm!
A Fusion CNC Machining Center eliminates wasteful separate production steps. In one economical
station, you can rout, drill, shape and profile parts from full
sheet nests in one seamless, integrated process! You'll get maximum
material yield and greater production versatility with minimum part
set-ups. The Fusion comes in logical table
size selections to match your manufacturing preferences. |
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Front-End PC Versatility,
CNC Machining Center Reliability |
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We've married the power
and familiarity of a Windows®-based PC with the flawless reliability
of a GE Fanuc machine control system. Our exclusive fiber-optic
connected front-end PC operation and programming system offers you
faster, more flexible production control at the machine. Your operator
can store and retrieve hundreds of programs right on the shop
floor. Harness the native power of PC connectivity possibilities
with your customers and your internal computer systems.
No other CNC machining
center
offers the user-friendliness and the power of a Fusion.
Most importantly, the front-end PC allows you to integrate emerging
machine programming software advances, such as nested-based manufacturing
and the latest in cabinet design to machine production code software,
into your production. |
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The compact, heavy-duty construction of the Fusion is achieved by use
of 3D modeling on our
Finite
Element Analysis
(FEA) engineering computer systems. It's the same design process
used by leading aerospace firms. With FEA, we can mathematically calculate
anything about Fusion construction, and translate
it into accurate, verified frame components for maximum structural
integrity. The unique column design provides superior gantry support and
vibration damping.
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The Fusion includes: |
Machining Head
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The Fusion gives your choice of spindles
and our Komo Sales Managers will gladly help you decide what is the
right spindle for you:
16HP, 24000RPM, Air-Cooled HSK 63F Spindle
16HP, 24000RPM, Liquid-Cooled HSK 63F Spindle
27HP, 24000RPM, Liquid-Cooled HSK 63F Spindle
7.5HP, 30000RPM, Liquid-Cooled HSK 63F Spindle
One 15 tool automatic aggregate-capable toolchanger,
servo-controlled and bi-directional. The toolchanger eliminates the need
for the operator to stop the machine to change tools manually, allowing
the program to continue uninterrupted.
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Table/Work Surface
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The work
surface is a high-flow cast aluminum precision machined vacuum plenum,
with four 1" part location pins and a Ryertex grid table.
VR 510 Fusion
60" x 120" (1524mm x 3048mm) table
VR 512 Fusion
60" x 144" (1524mm x 3658mm) table
VR 520 Fusion
60" x 240" (1524mm x 6096mm) table
VR 1205TT Fusion
2 - 60" x 72" (1524mm x 1828mm) Tables
All tables available in 72" (1828mm)
width
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Dust/Chip Removal
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High-velocity automatic spindle air blast system
creates a vortex for optimal dust and chip evacuation, as well as
efficient cooling of the cutting tool.
The spindle is equipped with open/close
metal dust shroud and a 6" (152.4mm) steel adapter for easy hookup to your
dust collection system.
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Positioning
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Table and carriage travels are made
by pre-loaded precision ballscrews and powered by a new digitally-controlled GE Fanuc advanced HVI high-speed servo system for optimum
acceleration and deceleration.
All positioning bearings are serviced by a
pressurized
automatic central oil lubrication
system.
Unidirectional linear axis positioning repeatability
(per meter)
+/-0.0008" (+/-0.020mm)
Unidirectional linear axis positioning repeatability
+/-0.0004"
(+/-0.010mm)
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Axis Traverse/Feedrates
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X and Y axes rapid traverse/feedrate
up to 3150ipm (80,000mm/min) with standard HSHP
Z axis rapid traverse/feedrate up to 900ipm (22,860 mm/min)
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Electrical
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Plant wiring requires 440/480 volt
3 phase brought to main machining center panel.
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GE Fanuc with Integrated PC Front End Features:
GE
Fanuc Control |
Pentium PC
Windows® XP Professional Operating System
Part program storage 256k (640M)
Controller keyboard
17" Color Touchscreen LCD
Linear/Circular interpolation
Run hour/Parts count display
Simultaneous 4 axis control
512MB RAM (minimum)
Network compatible
40 GB hard drive
Remote electronic handwheel (MPG)
Absolute/Incremental programming
Alarm/Operator message display
Actual feedrate display
HSHP - High Speed, High Precision
Background editing
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Komo Production Manager with Intelligent Spoilboard
Management
Program restart
Dry run
MDI operation
Feedrate override
Traverse override
Spindle override
Optional block skip
Tool offset memory
Current position display
Tool length compensation
Cutter compensation type C
Inch/Metric capability
Work coordinate system
Non-programmable mirror image
Dwell (G4)
Tool length measurement |
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Machine Programming
Software Included! |
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That's right, when you purchase a
Komo CNC machining center, you get a seat of CIM-Tech's amazing
Router-CIM 2008 Automation
Suite, the industry's easiest and
best CAD/CAM machine programming software
- with the training you need to maximize your production! Router-CIM truly understands how CNC woodworking machines operate
and how best to machine wood because it's been developed by woodworkers,
not "dumbed-down" from metalworking CAM software. Router-CIM automatically provides
you with detailed, accurate data on your machining process so
you can maximize your production by making better decisions.
You'll be able to generate time studies, tool life management
reports and payback information while you program.
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The
program's knowledge library continually learns about your production
as you work. You'll be able to program parts faster by using
your company's method of machining, not a fixed group of actions. For complete hands-off programming, Router-CIM even has
an amazing "Do-It" function! Automatic pattern recognition for machining with multiple drill heads
is built-in. Don't be left behind if your production processes
change. Router-CIM is the only software package your people will
need to learn - ever!
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Router-CIM generates spreadsheet reporting
of tool, material and labor use before you machine! Innovative
pattern recognition routines automatically calculate and apply
the fewest number of spindle "hits" for far more efficient
use of multiple heads. Suddenly,
you're able to simultaneously quote a job, know how much material
to buy, list tooling requirements and determine exactly how
long it will take to do the job while actually programming the
machine! That's information
you can use to lower your labor costs, material burdens and
machining time. Know, before you cut, if you're going
to make money on any job!
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Plus, Your Komo CNC Machining Center Has The Industrys Best Support |
| Only Komo offers
toll-free, 24/7/365
customer assistance right from the factory. Only Komo maintains a
network of Factory
Technology
and Service Centers
strategically located across the US for certified training, seminars,
live product demos, and installation/service support. Were
always right where you need us, when you need us. |
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And We'll Throw
In Better Training For Better Operators, Too |
| Komo offers new CNC operators
comprehensive printed manuals and hands-on, three day
training
courses. All of this training
is important, because the faster your operators can begin cutting
parts, the faster youll be getting a return on your machine
investment. |
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The future of your
business is built on what you do today. To remain competitive, you need
the integrated production solution a Fusion can deliver.
Let us
show you the difference between buying a CNC
machining center and investing in an Innovative CNC Solution from Komo
Machine.
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Copyright© Komo Machine, Inc.
All rights reserved. Komo Machine, Inc. reserves the right to
make changes, alterations and substitutions to the machines,
components or other information presented in this web site or
within documents distributed through this site without prior
notice.
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