Solution Series |
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Experts say this is obvious: either improve
your part production technology now or your shop will be obsolete
in just a few short years. In order to survive – and thrive
in the future – you must address critical issues such as
productivity, margins, cost containment, labor shortages and
“lot one” delivery pressures today.
You don't have the
time to research and become an expert on CNC technology and its
implementation. You can rely on Komo for that! You need a
faster, more integrated,
more automated process solution to be profitable
– you
need a CNC machining center from Komo Machine. |
| Built Komo Tough | |
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Know the best way to choose a CNC machining center? Run your finger along the edge
of a finished part, glide it around a corner. If it feels like it needs
sanding, it wasn’t machined on a Komo. The Solution reliably produces the finest, chip-free finishes you've ever
seen. These are tough, precise machines ready for years of high-output,
profitable performance. |
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| Jump-Start Your Productivity | |
| Komo’s Solution
series of CNC machining centers is engineered to fulfill
your needs in a work cell production style. Small shop or
large, the Solution is a versatile, heavy-duty work cell
that produces consistently superior parts and delivers better part
finishes at higher cutting speeds. A Solution
eliminates wasteful separate production steps. In one economical
station, you can rout, drill, shape and profile parts from full
sheet nests in one seamless, integrated process! You'll get maximum
material yield and greater production versatility with minimum part
set-ups. The Solution comes in logical table sizes to
match your manufacturing preferences. |
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| Front-End PC Versatility, CNC Reliability | |
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We've married the power and familiarity of a Windows®-based PC with the
flawless reliability of a GE Fanuc machine control system.
Our exclusive fiber-optic connected front-end PC operation and programming
system offers you faster, more flexible production control at
the machine. Your operator can store and retrieve hundreds of programs right on the shop floor. Harness the native power of PC connectivity possibilities with your customers and your internal computer systems. No other CNC machining
center offers the user-friendliness and the power of a Solution.
Most importantly, the front-end PC allows you to integrate emerging
machine programming software advances, such as nested-based manufacturing
and the latest in cabinet design to machine production code software,
into your production. |
| Finite Element Analysis | |
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The compact, heavy-duty
construction of the Solution is achieved
by use of 3D modeling on our
Finite Element Analysis (FEA) engineering computer
systems. It's the same design process used by leading aerospace
firms. With FEA, we can mathematically calculate anything about the Solution construction and translate it into accurate, verified
frame components for maximum structural integrity. |
| The Solution includes: | |
Machining Head |
One HSK 63F electrospindle, 12 HP (8.9 kw) spindle
with programmable spindle speeds up to 24,000 RPM. The
spindle is equipped with a dual-activated pneumatic drawbar to hold the
tool, and includes an anti-rotation assembly for aggregate tooling. One 12 tool automatic aggregate-capable toolchanger, servo-controlled and bi-directional. The toolchanger eliminates the need for the operator to stop the machine to change tools manually, allowing the program to continue uninterrupted.
Automated tool length measurement with
spoilboard updating. |
Table/Work Surface |
The work surface is a
precision machined Ryertex high-flow vacuum table. The surface is
machined in a grid pattern to present a modular work area for ease of
set-up and quick changeover. The Solution allows for expansion up to 50'
in the X axis.
510 Solution
512 Solution
Tables are expandable to 50' in the X
axis. |
Dust/Chip Removal |
High-velocity automatic spindle air blast system
creates a vortex for optimal dust and chip evacuation, as well as
efficient cooling of the cutting tool.
The spindle is equipped with an open/close
metal dust shroud and a 6" (152mm) steel adapter for easy hookup to your
dust collection system. |
Positioning |
Y and Z axis motion is accomplished
by pre-loaded precision ballscrews and powered by a GE Fanuc Alpha HVI high-speed servo system for optimum
acceleration and deceleration.
X axis is controlled by precision helical rack and pinion system. All positioning bearings are serviced by a pressurized automatic central oil lubrication system.
Unidirectional linear axis positioning repeatability
(per meter) |
Axis Traverse/Feedrates |
X axis rapid traverse/feedrate up to
2300ipm (58,420mm/min)
with standard HSHP Y axis rapid traverse/feedrate up to 2300ipm (58,420mm/min) with standard HSHP
Z axis rapid traverse/feedrate up to 1200ipm (30,480mm/min) |
Electrical |
Plant wiring requires 440/480 volt 3 phase
brought to main machine disconnect. |
GE Fanuc with Integrated PC Front End Features: GE
Fanuc Control |
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Pentium PC Windows® XP Professional Operating System Part program storage 256k (640M) Controller keyboard 17" Color Touchscreen LCD Linear/Circular interpolation Run hour/Parts count display Simultaneous 4 axis control 512MB RAM (minimum) Network compatible 40 GB hard drive Remote electronic handwheel (MPG) Absolute/Incremental programming Alarm/Operator message display Actual feedrate display HSHP - High Speed, High Precision Background editing |
Komo Production Manager with Intelligent Spoilboard
Management Program restart Dry run MDI operation Feedrate override Traverse override Spindle override Optional block skip Tool offset memory Current position display Tool length compensation Cutter compensation type C Inch/Metric capability Work coordinate system Non-programmable mirror image Dwell (G4) Tool length measurement |
| Machine Programming Software Included! | |
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That's right, when you purchase a
Komo CNC machining center, you get a seat of CIM-Tech's amazing
Router-CIM 2008 Automation
Suite, the industry's easiest and
best CAD/CAM machine programming software
- with the training you need to maximize your production! Router-CIM truly understands how CNC woodworking machines operate
and how best to machine wood because it's been developed by woodworkers,
not "dumbed-down" from metalworking CAM software. Router-CIM automatically provides
you with detailed, accurate data on your machining process so
you can maximize your production by making better decisions.
You'll be able to generate time studies, tool life management
reports and payback information while you program. |
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The
program's knowledge library continually learns about your production
as you work. You'll be able to program parts faster by using
your company's method of machining, not a fixed group of actions. For complete hands-off programming, Router-CIM even has
an amazing "Do-It" function! Automatic pattern recognition for machining with multiple drill heads
is built-in. Don't be left behind if your production processes
change. Router-CIM is the only software package your people will
need to learn - ever! |
| Router-CIM generates spreadsheet reporting
of tool, material and labor use before you machine! Innovative
pattern recognition routines automatically calculate and apply
the fewest number of spindle "hits" for far more efficient
use of multiple heads. Suddenly,
you're able to simultaneously quote a job, know how much material
to buy, list tooling requirements and determine exactly how
long it will take to do the job while actually programming the
machine! That's information
you can use to lower your labor costs, material burdens and
machining time. Know, before you cut, if you're going
to make money on any job! |
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| Plus, Your Komo CNC Machining Center Has The Industry’s Best Support | |
| Only Komo offers
toll-free, 24/7/365
customer assistance right from the factory. Only Komo maintains a
network of Factory
Technology
and Service Centers
strategically located across the US for certified training, seminars,
live product demos, and installation/service support. We’re
always right where you need us, when you need us. |
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| And We'll Throw In Better Training For Better Operators, Too | |
| Komo offers new CNC operators
comprehensive printed manuals and hands-on, three day
training
courses. All of this training is important, because the faster your operators can begin cutting parts, the faster you’ll be getting a return on your machine investment. |
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The future of your business is
built on what you do today. To remain competitive, you need the
integrated production a Solution can deliver. Let us show you the difference between buying a CNC machine tool and investing in an innovative CNC solution from Komo Machine. |
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| Copyright© Komo Machine, Inc. All rights reserved. Komo Machine, Inc. reserves the right to make changes, alterations and substitutions to the machines, components or other information presented in this web site or within documents distributed through this site without prior notice. | |
