Summit Stone Machining Center
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Experts say this is obvious: either improve
your part production technology now or your shop will be obsolete
in just a few short years. In order to survive and thrive
in the future you must address critical issues such as
productivity, margins, cost containment, labor shortages and
lot one delivery pressures today.
You don't have the
time to research and become an expert on CNC technology and its
implementation. You can rely on Komo for that! You need a
faster, more integrated,
more automated process solution to be profitable
you
need a CNC Stone Machining Center from Komo Machine.
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Built Komo Tough |
Know the best way to choose a CNC Stone Machining Center? Run your finger along the edge
of a finished part, glide it around a corner. If it feels like it needs
polishing, it wasn’t machined on a Komo. The Summit Stone Machining
Center offers you the most rigid machine in the industry giving you
higher quality finishes without the need for further polishing. These are tough, precise machines ready for years of high-output,
profitable performance.
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Jump-Start Your Productivity |
| Komo’s Summit Stone Machining Center is engineered to fulfill
your needs in a work cell production style. Small shop or
large, the Summit Stone Machining Center is a versatile, heavy-duty work
cell that produces consistently superior parts and delivers better part
finishes. A Summit Stone Machining Center
eliminates wasteful separate production steps. In one economical
station, you can shape and profile parts from slabs in one seamless,
integrated process! You'll get maximum material yield and greater
production versatility with minimum part set-ups. The Summit Stone
Machining Center comes in a logical table size to
match your need for a strong, reliable machine.
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Front-End PC Versatility,
CNC Reliability |
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We've
married the power and familiarity of a Windows®-based PC with
the flawless reliability of a GE Fanuc Panel i machine control system.
Our exclusive fiber-optic connected front-end PC operation and programming
system offers you faster, more flexible production control at
the machine. Your operator
can store and retrieve hundreds of programs right on the shop
floor. Harness the native power of PC connectivity possibilities
with your customers and your internal computer systems.
No other stone machining
center offers the user-friendliness and the power of a Summit Stone
Machining Center. Most importantly, the front-end PC allows you to
integrate emerging machine programming software advances, high-speed
rapid traverse and positioning accuracy.
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Finite
Element Analysis |
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The compact, heavy-duty
construction of the Summit Stone Machining Center is achieved
by use of 3D modeling on our
Finite Element Analysis (FEA) engineering computer
systems. It's the same design process used by leading aerospace
firms. With FEA, we can mathematically calculate anything about the Summit construction and translate it into accurate, verified
frame components for maximum structural integrity.
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The Solution includes: |
Machining Head
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One ISO 40 Taper electro-spindle, 24 HP (18 kw) spindle
with programmable spindle speeds up to 10,000 RPM. The
spindle is equipped with coolant through the spindle and automatic flood
coolant, and is powered by an AC Frequency Inverter. The ISO tool
connection provides a rigid tool interface to insure high cutting
performance in a variety of materials with the highest quality part
finish.
The Summit has a 29 position tool rack with
the two end pockets designed for larger tools. The tools are protected
by an automatic aluminum cover which is activated during tool changes. The tool
rack eliminates the need
for the operator to stop the machine to change tools manually, allowing
the program to continue uninterrupted.
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Table/Work Surface
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The work
surface is cast aluminum plate that provides extreme rigidity and a
reliable surface for pod placement.
Summit Stone Machining Center
Table Dimensions:
72" x 144" (1829mm x 3658mm)
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Vacuum System
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The Summit Stone Machining Center comes with
a 2 HP (1.5 kw) vacuum pump with a low sensing feature.
The pump is a very efficient and low maintenance style pump for
effective operation in stone applications. The pump is in a fixed
location at the rear of the machine with all plumbing accomplished at
the factory.
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Positioning
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Y axis (gantry) motion is accomplished via
a dual pre-loaded precision ball screws mounted on each side of the base
frame.
X and Z axis motion are accomplished via
pre-loaded precision ball screws.
Each axis is mounted on precision ground
linear guideways with pre-loaded precision trucks.
All ball screws are driven by high
performance servo motors and are positioned using a 1,000,000
pulses-per-revolution absolute encoder mounted on each servo.
Unidirectional linear axis positioning (per meter)
+/-0.0008" (+/-0.020mm)
Unidirectional linear axis repeatability (overall)
+/-0.0004" (+/-0.010mm)
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Axis Traverse/Feedrates
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X axis rapid traverse/feedrate up to
3150ipm (80,000mm/min)
Y axis rapid traverse/feedrate up to 3150ipm (80,000mm/min)
Z axis rapid traverse/feedrate up to 600ipm (15,240mm/min)
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Electrical
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Plant wiring requires 440/480 volt 3 phase
brought to main machine disconnect.
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Komo-GE Fanuc Panel i Control
(Integrated PC) Features:
GE Fanuc Machine Control |
Pentium PC
Windows® XP operating system
200 Part program storage
Controller keyboard
15" Color touch screen
Linear/Circular interpolation
Run hour/Parts count display
Simultaneous 3 axis control
128MB RAM (minimum)
Network compatible
20 GB hard drive
Remote electronic handwheel (MPG)
Absolute/Incremental programming
Alarm/Operator message display
Actual feedrate display
Background editing
USB port
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Komo Production Manager
Program restart
Dry run
MDI operation
Feedrate override
Traverse override
Spindle override
Optional block skip
Tool offset memory
Current position display
Tool length compensation
Cutter compensation type C
Inch/Metric capability
Workpiece coordinate system preset
Programmable mirror image
Dwell (G4)
Tool length measurement
Synchronous control of Y / V axis
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Machine Programming
Software |
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That's right, when you purchase a Summit Stone Machining Center, you
have the availability to use CIM-Tech's Stone Productivity Suite with the training you need to maximize your production!
Stone Productivity Suite truly understands how CNC
stone machining centers operate and how best to machine stone because it's been developed
specifically for the stone industry.
Stone Productivity Suite automatically provides
you with detailed, accurate data on your machining process so
you can maximize your production by making better decisions.
You'll be able to generate time studies, tool life management
reports, and payback information while you program.
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The program's knowledge
library continually learns about your production as you work. You'll be
able to program parts faster by using your company's method of
machining, not a fixed group of actions.
Don't be left behind if your production
processes change. Stone Productivity Suite is the only software package your people will
need to learn - ever!
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Stone Productivity Suite generates spreadsheet reporting
of tool, material and labor use before you machine! Suddenly, you're
able to simultaneously quote a job, know how much material to buy, list tooling requirements and determine exactly how
long it will take to do the job while actually programming the
machine! That's information
you can use to lower your labor costs, material burdens and
machining time. Know, before you cut, if you're going
to make money on any job!
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Plus, Your Summit Stone Machining Center Has The Industrys Best Support |
Only Komo offers
toll-free, 24/7/365
customer assistance right from the factory. Only Komo maintains
a network of
Factory Technology
and Service Centers
strategically located across the US for certified training, seminars,
live product demonstrations, and installation/service support. Were
always right where you need us, when you need us.
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Two Year Standard Warranty |
The Summit Stone Machining Center comes
standard with a Two Year Warranty. Komo is giving its customers the piece of mind that they need to invest in a
high quality, dependable CNC solution.
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And We'll Throw
In Better Training For Better Operators, Too |
| Komo offers new CNC operators
comprehensive printed manuals and hands-on, three day
training courses. All of this training
is important, because the faster your operators can begin cutting
parts, the faster youll be getting a return on your machine
investment.
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The future of your business is
built on what you do today. To remain competitive, you need the
integrated production a Summit Stone Machining Center can deliver.
Let us
show you the difference between buying a CNC
machine tool and investing in an innovative CNC solution from Komo
Machine. |
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| Copyright©
Komo Machine, Inc.
All rights reserved. Komo Machine, Inc. reserves the right to
make changes, alterations and substitutions to the machines,
components or other information presented in this web site or
within documents distributed through this site without prior
notice.
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CNC Stone Machining
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CNC Stone Profile Machine |